Thursday, November 6, 2025

Amprius Technologies passes military performance specification nail penetration test with 390 Wh/kg cell

Amprius Technologie, a developer of ultra-high energy density lithium-ion batteries with its Silicon Nanowire Anode Platform, announced that an independent third-party testing lab has validated Amprius’ 390 Wh/kg polymer electrolyte cell by successfully passing the nail penetration test per the requirements of section 4.7.4.4. of the MIL-PRF-32383 (Military Performance Specification).

The test is used to determine the feasibility of a specific product in combat scenarios. Cells tested in accordance with 4.7.4.4. shall not burn or explode, and the external temperature of each test sample shall not be greater than 338 degrees Fahrenheit (170 degrees Celsius) when penetrated by sharp objects.

When conducting the test, a 0.113-inch diameter stainless steel nail is driven through a fully charged cell at a prescribed speed. The cell is deemed to have passed if there is no smoke or flame following the nail penetration.

Amprius’ innovative polymer electrolyte prevents the penetrating nail from creating a low resistance short circuit, as indicated by the minimal increase in the cell temperature after penetration and only a small decrease in cell voltage. After nail penetration the cell is still functioning and providing power, a critical capability for soldier-wearable batteries.

In October 2021, Amprius was awarded a contract by the US Army to develop 100% silicon anode lithium-ion batteries. The 18-month rapid prototyping effort includes design, development, and validation of state-of-the-art, high energy density lithium-ion batteries to be used in various applications by the US Army.

As part of that program, Amprius is building and testing cells for use within US Army soldiers’ central power source, the Conformal Wearable Battery (CWB). The CWB integrates into a soldier’s vest and powers critical communications and navigation equipment.

The Conformal Wearable Battery, which is shown being placed into a tactical vest, is flexible and conforms to the body. It provides more power, reduces the need for battery re-charging and spares, and serves as a single source of power for all worn electronic devices. (Photo Credit: US Army)

A purchase order for thirty battery packs has been placed by the US Army for capability demonstration.

 

Latest

2023 Nissan Pathfinder awarded five-star ANCAP safety rating

The 2023 Nissan Pathfinder has received a five-star safety rating from the Australasian New Car Assessment Program (ANCAP), coinciding with its arrival in...

BNEF: Li-ion battery pack prices rise for first time since 2010 to an average of $151/kWh

Rising raw material and battery component prices and soaring inflation have led to the first increase in lithium-ion battery pack prices since BloombergNEF (BNEF)...

Buying A Car? Avoid These Wrong Turns

Buying a car? Avoid these wrong turns when you are looking at a new vehicle with these helpful car buying tips. Buying a...

How Common Is It To Get A DUI Case Dismissed

Unfortunately, there is not a national records databank that collects information on exactly how many driving under the influence (DUI) cases get dismissed, but...

BorgWarner to spin off 2 units, doubling down on EVs

Auto supplier BorgWarner Inc. will spin off its fuel systems and aftermarket segments into a separate, publicly-traded company. After the spin-off, the legacy BorgWarner...

How To & Guides

Insurance

News & Trends

Sustainability